UAH | Lean Healthcare | Success Stories | ÂÜÀòµºapp /lean-healthcare/success-stories Sat, 14 Jun 2025 19:54:48 -0500 Joomla! - Open Source Content Management en-gb webmaster@uah.edu (UAH) Training and Implementation of Lean Healthcare /lean-healthcare/success-stories/12071-training-and-implementation-of-lean-healthcare /lean-healthcare/success-stories/12071-training-and-implementation-of-lean-healthcare Customer: Huntsville Hospital
Problem / Challenge: Huntsville Hospital is working to establish a continuous improvement culture across the system to improve the efficiency and quality of healthcare.
Proposed Solution: UAH developed a custom 4-day Lean Healthcare Academy to teach continuous improvement concepts specific to a healthcare environment and support implementation of the practices.

Outcomes:

Training: 200+ Huntsville Hospital Health System employees have completed the Lean Healthcare Academy (32 hour in-depth training course)
50+ employees have attended Lean 101 Training
training and implementation of lean healthcare
 
Improvement Projects: 39 projects have been completed by cross-functional teams in all areas of healthcare including clinical, administrative, supplies management, food services and patient flow
 
Impact: Estimated savings of $450,00+ and annual staff time savings of 5,000 hours to shift to direct patient care

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Additional Benefits: Reduced wait times, improved workplace organization, decreased infection rates, and improved employee morale

 

 

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Lean Healthcare Success Stories Fri, 15 Sep 2017 14:03:33 -0500
Pain Center Wait Times /lean-healthcare/success-stories/12065-pain-center-wait-times /lean-healthcare/success-stories/12065-pain-center-wait-times Customer: Tennessee Valley Pain Consultants

Problem / Challenge: Long patient wait times are resulting in patient dissatisfaction and overall flow issues.

Proposed Solution: Establish a lean improvement team to determine causes of patient waiting and implement improvements to reduce wait time.

Methodology and Outcomes:

lean healthcare pain center wait timesTeam & Training: Team members attended 4-Day UAH Lean Healthcare Academy training developed a project plan to reduce wait time.

Mapping: The team created a high-level process map of four major areas: Waiting Room, Pre-Op, Procedure and Recovery. They then constructed cause and effect diagram to identify potential causes and identified communication and scheduling as key improvement areas.

Simulation: UAH Lean Healthcare practitioners developed a simulation model to illustrate impact of scheduling changes on patient wait time and to study capacity due to changes in physician and patient routing.

Countermeasures:
The team implemented the following improvements:
• Improve communication between clinic, procedure staff and physicians.
• Develop standard schedule for each physician.
• Change appointment schedule to 15 minute increments (in line with procedure process time)
Results
As a result of the activities, patient wait time decreased 34%.

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Lean Healthcare Success Stories Thu, 14 Sep 2017 10:54:49 -0500
Standardization of Medication Reconciliation Process /lean-healthcare/success-stories/12064-standardization-of-medication-reconciliation-process /lean-healthcare/success-stories/12064-standardization-of-medication-reconciliation-process Customer: Marshall Medical Centers
Problem / Challenge: Marshall Medical Centers wanted to improve the medication reconciliation process to provide a more complete/correct record of a patient’s home medications
Proposed Solution: Establish a lean improvement team to engage physicians across the two-hospital system with the focus on system level standardization and process improvement

Methodology and Outcomes:

Team & Training: The hospital assembled a cross-functional team of nurses, doctors, administration, and engineers. The team then participated in lean healthcare and value stream mapping overview training from UAH Lean Healthcare practitioners. 

lean healthcare mmc medrec
Mapping: The team decided to focus improvement efforts on the front end of the process, as it would have a positive impact on the steps downstream. The team mapped the front end data collection step in higher detail and looked for waste. Once the waste was identified, the team envisioned their ideal state and brainstormed improvements to help achieve it


Standard Procedure: The team developed a standard operating procedure in the form of a checklist. This checklist, if followed correctly, ensures that all of the data sources are used. At the same time, the checklist standardizes the med rec process for all nursing staff. After the checklist showed improvement, the team decided to add the concept of verification levels. Verification levels correspond to the number of data sources on which the medication appears. These levels help doctors make decisions and mitigate risk when prescribing medications.


Benefits
With the standard checklist in place,
• The total errors dropped by 60%
• The variance reduced by over half
• The percentage of patients with errors on their home med sheets reduced by 34%.

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Lean Healthcare Success Stories Thu, 14 Sep 2017 10:42:20 -0500
Lab Values Turn Around Time /lean-healthcare/success-stories/12062-success-story-in-lean-healthcare-lab-values /lean-healthcare/success-stories/12062-success-story-in-lean-healthcare-lab-values Customer: Huntsville Hospital

Problem / Challenge: Cardiac Short Stay unit was experiencing delays in receiving lab values. This delay created interruptions in Cath and EP lab schedules and caused delays for patients and physicians leaving.
Proposed Solution: Establish a lean improvement team to identify causes of delays in lab values and implement near-term improvements.

Methodology and Outcomes:

Team & Training: Team members attended 4-Day UAH Lean Healthcare Academy training developed a project plan to reduce lab value turnaround time.

lean healthcare cardiac short stay lab turnaround time

 

Mapping: The team mapped the cardiac short stay process, created a spaghetti diagram of nurse activities and identified opportunities to reduce lead time and processing time. The team then conducted a cost/benefit analysis and developed a prioritized action plan.

Countermeasures
The team implemented the following improvements:
• Created visual status of labs
• Created standardized lab order sets
• Implemented room setup time reduction


Results: As a result of the work of the team, the lab results turnaround time was reduced by 7.9% and lab costs were reduced by $94K annually.

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Lean Healthcare Success Stories Thu, 14 Sep 2017 09:01:30 -0500